At present growth in the solar industry is held back by the fact that
the production of silicon-based solar modules is rather expensive and
consumes a lot of energy. One alternative could be cheaper solar and
photovoltaic cells made from organic materials that would enable the
construction of innovative displays, solar tarpaulins and solar
windows. Currently, several projects are being carried out which are
aimed at researching new materials, production processes and
installation technologies in this area. The Helmholtz Centre in Berlin,
formerly the Hahn-Meitner Institute, has been working on this topic
since 2001.
Organic solar cells are regarded as good light absorbers, but they do
have the disadvantage of being bad conductors. They are not made from
traditional semiconductor material but from pigments and other
hydrocarbon compounds – applied to a carrier material such as
glass or film. These materials can be mass produced and only a few
grams are needed to coat several square meters of film. Accordingly,
material costs are irrelevant. The deposited layers are only a few
nanometers thick and thus a lot thinner than previous thin-layer films
based on inorganic materials (CIS cells).
The Helmholtz Centre in Berlin, formerly the Hahn-Meitner Institute
recognized this potential at a relatively early stage. The first
functioning cells were already produced in 2001 within the scope of the
"Organic Solar Cells" project funded by the German Federal Ministry of
Education and Research (BMBF). On the basis of this feasibility study,
in which both the Helmholtz Centre and the Fraunhofer Institute for
Solar Energy Systems (ISE) in Freiburg are participating, scientists
plan to find out if it would be worthwhile increasing activities in
this area. Between 2003 and 2007, within the scope of the Organic Vapor
Phase Deposition project, the Berlin team developed a new coating
process that enables higher throughput in the production of organic
solar cells. While in organic photovoltaics the light-absorbing layers
are usually applied from a solution by dipping, spraying or rotation
coating, scientists at the Helmholtz Centre were able to transport the
materials to the substrate surface, with the help of a carrier gas,
where they are quickly deposited. The scientists were also able to
integrate the relays into the production process and thus ensure that
the complicated contacting process is superfluous. This considerably
reduces manufacturing costs. In this way the researchers produced a
functioning mini-module with an area of around 25 cm². The
underlying solar cell concept, a mixture of fullerene and
phthalocyanine, currently has an efficiency level of 3 percent.
At present, research into "organic solar cells" is still facing two
serious problems. On the one hand, the aim is to increase the life of
the cells from around a few months to three years. Another challenge is
to increase the efficiency to at least 8 percent. Scientists at the
Helmholtz Centre are pursuing the goal of increasing the efficiency in
a project called "self organization in organic hybrid solar cells",
which is to start this year and run for three and a half years. It is
just one of 15 projects in the "organic photovoltaics" initiative,
which was launched last year by the German Federal Ministry for
Education and Research (BMBF) in cooperation with the industry, and is
sponsored to the tune of 360 million euros. Scientists at the
Berlin-based centre aim to increase the efficiency of the cells with
the help of nanotechnological methods.
Potential areas of application for organic solar cells are cell phone displays, glass facades, tent roofs and solar windows.