Nowadays, laser transmission welding with its range of concepts has
found various fields of application. It allows for weld seams of
differing width and contours to be realized in both 2-D and 3-D
operating conditions. Globo-welding, a technique developed and
patent-registered by Leister Process Technologies, facilitates joining
of three-dimensional, freely formed component geometries without
requiring an additional clamping device. The Globo-welding concept is
based on an air-borne glass ball which serves both as a clamping tool
and an optical device. Thus, clamping pressure is only applied where
the laser radiation is taking effect. Globo-welding is also applied for
large and endless 2-D elements. The concept is especially convenient
for joining flexible components and is used with materials such as
films, non woven materials and thermoplastic elastomeres (TPE). Endless
applications can be processed as easily as individual joining
geometries. Since the geometry of the weld seam can be flexibly adapted
from component to component, production processes may be chaotic.
The concept of laser welding basically relies on the differing optical
properties of the joining partners. Whilst one of the joining partners
needs to be transparent to laser radiation, the other one needs to
absorb this radiation. In the joining of films, the field of
application is extended to the welding of two identical (or compatible)
transparent films. This material features a comparatively higher
melting temperature so as not to merge with the films. The laser beam
penetrates both of the transparent films and is then absorbed and
transformed into heat by the material underlayed. Due to thermal
conductance, the films are heated up such as to produce melt and to be
welded. The joining pressure required is applied by the Globo-optic.
Laser transmission welding following the principle of heat conductance, using a Globo-head.For two-dimensional, small weld seam geometries it is possible to apply a conventional static clamping device.
laser transmission welding following the principle of heat conductance, using a conventional clamping device.Depending on the material and the laser parameters in use, films of up
to 100 m can be welded. In fact, the technique has been successfully
applied for PU films in medical engineering as well as for PET- and
HDPE- films in the packaging industry. As for the absorbing material, a
black PTFE-film clad glass fabric has proved useful.